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ssp383 2006 audi tt coupe body.pdf

SSP383 Audi TT Coupé 2007-up Body

Self-Study Programme 383

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Repair manuals

English

Audi TT (8J) 2006

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Audi Space Frame ASF of the Audi TT Coupé The development targets for the bodyshell of the Audi TT With a weight advantage of 48 over a comparable all steel bodyshell, in addition to an optimised weight distribution, the new composite aluminium steel spaceframe body of the Audi TT marks yet another mile stone in the development of modern Audi bodyshells. Crash safety of the bodyshell is enhanced by means of lo ad bearing structures at the front end, sides and rear end, with a heavy emphasis on pedestrian safety. To ensure efficient volume bodyshell production, various new joining and production techniques are employed. The repair concept is based heavily on the well known aluminium repair concept. However, of course, the materials combination of aluminium and steel necessitated that new approaches be taken. 383 001 Contents Audi Space Frame of the Audi TT Dimensions . 4 Technological concept . 5 Contact corrosion . 6 Combination of steel and aluminium 7 Comparison of ASF concepts 10 Joining techniques and production processes Overview . .12 Punch riveting 13 Clinching .1. 3 MIG welding . 14 Resistance spot welding and MAG welding 14 Structural bonding 15 New joining technique solid punch riveting Kerb Konus riveting 16 New joining technique Flow Drill screwing 17 New joining technique aluminium laser welding . 18 Repair concept Aluminium repairs 20 Steel repairs .22 Aluminium steel repairs . 23 Workshop equipment . 24 Qualification of aluminium . 25 Bodyshell safety concept Head on collision, side impact and rear collision . 26 Pedestrian safety . 28 Electromechanical rear spoiler The self study programme teaches the design and function of new vehicle models, new automotive parts or new technologies. Reference Note The self study programme is not a repair manual All values given are intended as a guideline only and refer to the software version valid at the time of prepara

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