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ssp207 audi tt coupe design and function.pdf

The Audi TT Coupé

Design and Function

Self-Study Programme 207

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Repair manuals

English

Audi TT (8N) 1998

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Service. The Audi TT Coupé Design and Function Self Study Programme 207 For internal use only. The plant the plants Ingolstadt plant The model series Audi A4 and Audi A3 are produced in Ingolstadt. A separate production line has been set up for the body in white of the Audi TT Coupé. The head office of Technical Development is also located in Ingol stadt. Special trucks were developed for transferring the body shells to Györ for final assembly. High tech from Györ Qualified specialists and a good infrastructure are key factors for the Audi production shop in Györ. Audi has been manufacturing four cylinder 5V, V6 and V8 engines here since 1997. Final assembly of the TT has also been taking place here since 1998. Axle and steering geometry measurement 100 reliability is ensured through a series of systema tic checks integrated in the production process. Watertightness test Functional tests are an integral part of the production process Mounted parts are tested for accuracy of fit, build quality and functionality after each stage of assembly. Quality that is measurable After final assembly, extensive tests and adjustments Electrical function test are carried out on every single Audi. Roller dynamometer Exhaust emission test and optimal setup Acoustic test bench 2 Contents Page A brief introduction to the TT 4 Design needs no explanation Vehicle dimensions Vehicle identification Environmentally friendly production Body 9 Special features Vehicle safety 14 Occupant protection Fuel cut off Drive units 18 Engine and gearbox combinations 1.8 ltr. 132 kW 5V turbocharged engine AJQ 1.8 ltr. 165 kW 5V turbocharged engine APX Subsystems of the Motronic . 37 Lambda control in the EUIII Torque oriented engine management Accelerator position sender Electrically activated throttle valve Fuel system . 42 Power transmission 48 5 speed manual gearbox 6 speed manua

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