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Fitting Instructions Phone Sales on 0208 848 9911 www.vanmatic.com E Mail sales vanmatic.com Audi 01J Output Shaft and Differential Ring Gear Suitable for Audi CVT 6/7 Speed New Pinion Shaft and Ring Gear Fitting Instructions Phone Sales on 0208 848 9911 www.vanmatic.com E Mail sales vanmatic.com To remove the shaft on the secondary pulley follow the steps illustrated below Fig. 1 To remove the chain and half pulley A Remove retaining nut B Fig 1 Fig. 2 Remove the Half pulley using a suitable puller Fig 2 Fig. 3 The half Pulley Remove the Half pulley and then will now require the chain Machining Fig 3 Important The half pulley will now require machining before it can be iftted onto the new pinion shaft See pages 5 6 for these instructions Page 1 Fitting Instructions Phone Sales on 0208 848 9911 E Mail sales vanmatic.com www.vanmatic.com Continued To remove the pinion shaft, First remove the differential Fig 4 Make sure you remove the snap ring which is below the oil seal The crown wheel must to replaced with the new crown wheel supplied Fig. 4 Use the correct tool to remove the pinion shaft After removal of the pinion shaft remove the bearing Fig 5 Fig. 5 The assembly is now ready for the pinion shaft to be removed from the half pulley Fig 6 Fig. 6 Page 2 Fitting Instructions Phone Sales on 0208 848 9911 www.vanmatic.com E Mail sales vanmatic.com Continued Using a suitable size tube place Fig. 7 the assembly on a hydraulic press Fig 7 Fig. 8 Press out the pinion shaft Fig 8 Fig. 9 Lift off the half pulley Fig 9 Page 3 Fitting Instructions Phone Sales on 0208 848 9911 E Mail sales vanmatic.com www.vanmatic.com Continued The half pulley and pinion shaft should now be disassembled Fig 10 Fig. 10 Old Old Pinion shaft and new crown Shaft New crown wheel pinion wheel and pinion shaft set