Service.
Self Study Programme 205
6 speed manual gearbox 02M
Design and Function
Adapting modern automobiles to meet the 6 speed manual gearbox 02 M is a new
rapidly growing demands on driving comfort, development. It is a compact gearbox with six
environmental compatibility and driving perfor forward gears for A platform vehicles with trans
mance calls for advanced improvements in gear versely mounted engine.
box technology. Adding more gears means
smoother running and enables the gearbox to be A compact 6 speed gearbox was realised by
adapted better to the characteristics of the using two output shafts and one input shaft. In
various engines; it also contributes indirectly to this booklet, we will explain to you the new gear
reducing exhaust emissions by enabling torque box and the technology used.
to be utilised more effectively.
205 052
NEW Important
Note
The Self Study Programme Please always refer to the relevant Service Literature
is not a Workshop Manual. for all inspection, adjustment and repair instructions.
Service Literature.
2
Contents
Introduction 4
Gearbox mechanism . 7
Installation angle . 7
Design 8
Power transfer 12
Cable operated gearshift mechanism 14
Service . 20
Sensors 22
Test your knowledge 24
3
Introduction
How many gears does a car need
There are many reasons for introducing gearbo Depending on the engine type used, a distinction
xes with more than five forward gears. Most is drawn between two modes
importantly, it is a way to match the gearbox and
the engine even better than before. A second A sporty mode for engines with high power
major reason is that the gearbox can help make output to quickly transfer high input torque,
modern vehicles more environmentally friendly. A comfortable mode for exceptionally smooth
running, which is achieved thanks to more
Why a 6 speed gearbox balanced and even transfer of input torque.
6 speed gearb