Manual download

Audi TT Timing Belt Replacement Written by Blue TTop for the AudiWorld MK1 TT Forum I replaced the Timing Belt, Water Pump, Tensioning Roller, Tensioning Dampener, and Ribbed accessory Belt on my 2002 Audi TT 225 AMU engine . I documented the process in this write up, which is intended to serve as a reference only. No liability is assumed for use of any information contained within. Tools recommended include Bentley Publishers Audi TT Service Manual book or CD , Torque Wrench 3/8 drive recommended , Floor Jacks 2 minimum , Jack Stands 3 minimum , Tool Set including ratchet / extensions / wrenches / metric sockets various lengths / hex bit sockets / torx drivers / Allen wrenches hex key , Wheel Chocks 2 , Small Clamps, and a digital camera to document your progress in case you need to go back and review how it was originally installed. Supplies recommended include 3 Liters of VW/Audi G 012 Coolant Antifreeze, 3 Liters of Distilled Water, ½ gallon size clear plastic pitcher for mixing Distilled Water and Coolant , 1 Liter of VW/Audi G 004 Power Steering Fluid a lot less is needed , Loctite high temperature Threadlocker, Bucket Hose to drain coolant hose ID approximately 10mm , Shop Towels/Rags, Plastic Bags, Zip Ties, Rubber Stoppers to plug coolant and power steering hoses , Marking Pen Red China Marker , and an Abrasive Pad ScotchBrite . A Timing Belt replacement kit was purchased with all the necessary replacement parts from Dieselgeek.com. The kit included a new Timing Belt, Tensioning Roller, Ribbed Belt, Tensioning Dampener, Engine Mount Bolts, and Water Pump with metal impeller. Blue TTop  Page 1 of 47  Step 1 Preparation. In preparation make sure the car is on a level surface with enough room to place a floor jack on both sides. Engage the Emergency Brake and Chock the rear wheels. Carefully raise the vehicle and place it on Jack Stands. DO NOT ATTEMPT this if you