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REPAIR MANUAL 5HP 24 A ZF GETRIEBE GMBH SAARBRÜCKEN Versione02/01/15 CD subject to alterations 2001 all rights reserved and published by ZF Getriebe GmbH, Saarbrücken, Department MKTD No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of ZF Getriebe GmbH,Saarbrücken Printed in Germany Contents Page Preliminary information II 1. General 1.1/1 1.1 Illustration of transmission 1.1/1 1.2 Power flow diagram 1.2/1 1.3 Specifications 1.3/1 1.3.1 Screw specifications 1.3/1 1.3.1.1 Differential cover 1.3/1 1.3.1.2 Oil supply 1.3/1 1.3.1.3 Control unit 1.3/1 1.3.1.4 Oil pan 1.3/2 1.3.1.5 Cylinder F 1.3/2 1.3.1.6 Output 1.3/3 1.3.1.7 Yield limit tightening, differential crown wheel 1.3/4 .4 Adjusting work 1.4/1 1.4.0 Measuring the disc sets procedure 1.4/1 1.4.1 Clearances snap ring 1.4/3 1.4.1.1 Clearance, clutch F snap ring 1.4/3 1.4.1.2 Clearance, brake D snap ring 1.4/5 1.4.1.3 Clearance, clutch E snap ring 1.4/7 1.4.1.4 Clearance, clutch A snap ring 1.4/9 1.4.1.5 Clearance, clutch B snap ring 1.4/11 1.4.1.6 Clearance, brake C snap ring 1.4/13 1.4.2 Preload, differential 1.4/15 1.4.3 Bevel gear drive 1.4/19 1.4.3.1 Pinion position 1.4/19 1.4.3.2 Installed pinion shaft bearing height 1.4/19 1.4.3.3 Backlash / crown wheel position 1.4/21 only if no centring disc is installed 1.4.3.4 Side shaft runout adjustment 1.4/24 1.4.4 Switch detent spring 1.4/25 1.4.5 Endplay, output washer 1.4/26 1.4.6 Output gear bearing adjustment 1.4/27 1.4.6.0 Preparation for bearing adjustment shim washers 1.4/27 bearing 1.4/28 1.4.6.1 Projection, front axle shaft 1.4.6.2 Installation space, front axle shaft 1.4/30 1.4.6.3 Determining shim, front axle shaft 1.4/31 1.4.7 Play at input washer 1.4/32 1.5 Tightening torques 1.5/1 1.6 Checki