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Self Study Program 200113 Audi Body Construction Audi of America, LLC Service Training Printed in U.S.A. Printed 08/2011 Course Number 200113 2011 Audi of America, LLC . Information contained in this manual is based on the latest information available at the time of printing and is subject to the and other intellectual property rights of Audi of America, LLC., its afifliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, nor may these materials be modiifed or reposted to other sites without the prior expressed written permission of the publisher. All requests for permission to copy and redistribute information should be referred to Audi of America, LLC. Always check Technical Bulletins and the latest electronic repair literature for information that may supersede any information included in this booklet. Table of Contents Introduction 1 Basics Materials . 6 Steel for Body Construction . 28 Basics Process Engineering . . 38 Corrosion Protection 58 Repair . 64 Glossary . . 72 Knowledge Assessment . 75 i The Self Study Workbook provides introductory information regarding the design and function of new models, automotive components or technologies. The Self Study Workbook is not a Repair Manual Reference Note All values given are intended as a guideline only. Refer to the software version valid at the time of publication. For maintenance and repair work, always refer to the current technical literature. ii IInnttrroodduuccttiioonn What comes to mind when you think about a A modern body needs to stay in good condition for vehicle Normally the drivetrain, the engine, the the whole “life” of the car